Predictive Maintenance
Monitor performance & predict equipment failure.
Improve equipment uptime & throughput.
Prevent high equipment repair costs.
Prevent unnecessary maintenance cycles & improve production efficiency.
Predictive maintenance of process compressor
Falkonry discovered & learned to recognize patterns of operations & predicted seal valve failures weeks earlier than the internal operations team.
Quality Assessment
Identify weld quality discrepancies in real-time.
Reduce quality escapes without increasing inspection costs.
Avoid expensive rework & warranty issues.
Document discrepancies from real-time production data.
Real-time quality prediction of welds
Falkonry Operational AI enabled an automotive customer to automatically differentiate “good” from “not good” welds.
Yield Improvement
Monitor various points in the process continuously to identify issues.
Detect warning signs before an equipment failure or process failure.
Increase process uptime & yield.
Enable root cause analysis through explanation of events.
Yield improvement of continuous vertical casting process
Using Falkonry predictive production operations, a steelmaker was able to receive alerts days before a pinch roll fails.
Process Optimization
Provide alert on discovery of low ore grade patterns.
Avoid downtime by removing suspect material.
Maintain optimal production conditions.
Enable real-time visibility into production operations.
Process optimization in mining operations
Falkonry was able to recognize patterns that indicated low grade ore & helped mine operators to mitigate downtime events.
Safety & Compliance
Identify precursor conditions for high emissions.
Find & address non-compliance conditions in the plant before they impact business.
Maintain planned production rates.
Avoid fines from non-compliance events.
Improve compliance of onshore oil & gas operations
Falkonry discovered patterns which preceded unsafe operating conditions and provided early warning for emissions violations.